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The system is designed to detect the presence of hard coating paint layer (hard coating, HC) and antifog treatment (anti-fogging, AF) on headlight cover glass. The detection is performed in place with full transparency material on a circular area of about 15 mm2 (in accordance with adjustment of the detection probe). The systems consist of the detection probe (smart sensor), control unit and optional wireless power supply system for the probe. The detection probe contains its own sensor of paint layers and evaluation unit. Transfer or the signal with evaluation results can be achieved either via Bluetooth or cable connection - direct signals from the probe. The probe´s installation method determines the range of the detection system set.
Sets for installation on removable installation jigs (i.e. press-heads) allow an automatic change of product production depending on the machine construction. They contain the same number of detection probe and jigs. The active probe is controlled with a control unit which is connected to a machine control system (such as PLC). The probe can be supplied with power using the wireless power supply (suitable for single-purpose horizontal press type machines) or with a cable (mounted on the head of a robotic arm). The system uses a full integration of the paint detection system with the mechanical locking of the headlight position.
Sets for static installation of a detection probe in the working area of a machine (e.g. a robot) allow variable detections. The robot’s arm sets the tested glass into the required position for testing. This method of installation requires the robot to be able to provide a repeatable setting of the exact position and stability of its arm.
In all of these cases, the detection system is used in a set of detection probes and a control unit, from which the evaluation states are further signalled to the control system.
Another option is to install a separate detection probe using detector control and evaluation signals directly from the probe to the control system. In this case, the functionality of the system is limited (the option of previewing and archiving measurements is missing, the length of the cable must not exceed 5 m).
Probe for direct control
Cable power supply of probe and control unit
Contactless power supply of probe and control unit
Detection probe PVD-X002; xx – revision designation of probe
Control unit PVD-Y002; xx – revision designation of control unit
BALLUFF BIC0007 BASE
BALLUFF BIC0008 REMOTE
Bluetooth antenna, 5dBi
Power supply cable of detection probe, ended by BINDER-3p/hollows; „y“ marked lenght of cable (3/5/7 m)
Coaxial cable for Bluetooth, Z=50 Ω, ended SMA (F/M)
Cable for connection of detection probe to PC (configuration), ended Cannon-9p/BINDER-5p; lenght 2m
Cable for connection of control unit to PC or display, ended BINDER-4p/BINDER-4p + reduction Canon-9p; lenght 2m
Power supply cable PSKLAK04xx, ended BALLUFF-4p/hollows; lenght 3m
Connecting cable for power supply of PSKLAK0100 s PSKLAK0500, ended BINDER 3p/BALUFF-4p; lenght 0,5m
Signal cable for connection PSKLAK01xx to control system, ended BINDER-8p/hollows
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