System for detecting the presence of paint layers

System for detecting the presence of paint layers
System for detecting the presence of paint layers - control unit - front viewSystem for detecting the presence of paint layers - control unitSystem for detecting the presence of paint layers - control unitSystem for detecting the presence of paint layers - detection probeSystem for detecting the presence of paint layers - detection probeSystem for detecting the presence of paint layers - detection probeControl applications for PC

Key features

  • Local detection of transparent coating layers applied to transparent material (based on setting ca. 15 mm2)
  • Diferenční metoda vyhodnocení přítomnosti jednotlivých vrstev
  • Detecting individual layer thicknesses in the range of 1,5 μm to 23 μm
  • Evaluation and indication of paint layer presence based on the limit settings
  • System solution for a quick change of product / production variant
  • Designed for static installation or installation on a replaceable installation jig
  • Starting detector by triggering signal on the input
  • Record of last 54 detections with an option of uploading the data to PC (archived in the control unit)
  • Setting vie „PSKLAK setup“ application and a cable for the configuration of the detection probe (RS232 interface), or limits can be changed via touchscreen (accessories)
  • Use of Bluetooth (wireless data transfer) and inductive (contactless) power supply of the detection probe

Product description

The system is designed to detect the presence of hard coating paint layer (hard coating, HC) and antifog treatment (anti-fogging, AF) on headlight cover glass. The detection is performed in place with full transparency material on a circular area of about 15 mm2 (in accordance with adjustment of the detection probe). The systems consist of the detection probe (smart sensor), control unit and optional wireless power supply system for the probe. The detection probe contains its own sensor of paint layers and evaluation unit. Transfer or the signal with evaluation results can be achieved either via Bluetooth or cable connection - direct signals from the probe. The probe´s installation method determines the range of the detection system set.

Sets for installation on removable installation jigs (i.e. press-heads) allow an automatic change of product production depending on the machine construction. They contain the same number of detection probe and jigs. The active probe is controlled with a control unit which is connected to a machine control system (such as PLC). The probe can be supplied with power using the wireless power supply (suitable for single-purpose horizontal press type machines) or with a cable (mounted on the head of a robotic arm). The system uses a full integration of the paint detection system with the mechanical locking of the headlight position.

Sets for static installation of a detection probe in the working area of a machine (e.g. a robot) allow variable detections. The robot’s arm sets the tested glass into the required position for testing. This method of installation requires the robot to be able to provide a repeatable setting of the exact position and stability of its arm.

In all of these cases, the detection system is used in a set of detection probes and a control unit, from which the evaluation states are further signalled to the control system.

Another option is to install a separate detection probe using detector control and evaluation signals directly from the probe to the control system. In this case, the functionality of the system is limited (the option of previewing and archiving measurements is missing, the length of the cable must not exceed 5 m).

IDENTIFICATION OF PRODUCTS
PSKLAK

01xx

02xx

03xx

04xx

05xx

06xx

07xx

90xx

91xx

92xx

93xx

94xx

95xx

96xx

PSKLAK1000

Probe for direct control

1







1


1




1

PSKLAK1100

Cable power supply of probe and control unit

1

1




1


1

1

1

1




PSKLAK1200

Contactless power supply of probe and control unit

1

1


1

1

1



1

1

1

1

1


PSKLAK2100

Cable power supply of probe and control unit

2

1




1


2

1

1

1




PSKLAK2200

Contactless power supply of probe and control unit

2

1


1

2

1



1

1

1

1

2


PSKLAK3100

Cable power supply of probe and control unit

3

1




1


3

1

1

1




PSKLAK3200

Contactless power supply of probe and control unit

3

1


1

3

1



1

1

1

1

3



COMPONENTS AND ACCESSORIES

PSKLAK01xx

Detection probe PVD-X002; xx – revision designation of probe

PSKLAK02xx

Control unit PVD-Y002; xx – revision designation of control unit

PSKLAK0400

BALLUFF BIC0007 BASE

PSKLAK0590

BALLUFF BIC0008 REMOTE

PSKLAK0600

Bluetooth antenna, 5dBi


CABLING

PSKLAK90y0

Power supply cable of detection probe, ended by BINDER-3p/hollows; „y“ marked lenght of cable (3/5/7 m)

PSKLAK9100

Coaxial cable for Bluetooth, Z=50 Ω, ended SMA (F/M)

PSKLAK9200

Cable for connection of detection probe to PC (configuration), ended Cannon-9p/BINDER-5p; lenght 2m

PSKLAK9300

Cable for connection of control unit to PC or display, ended BINDER-4p/BINDER-4p + reduction Canon-9p; lenght 2m

PSKLAK9400

Power supply cable PSKLAK04xx, ended BALLUFF-4p/hollows; lenght 3m

PSKLAK9500

Connecting cable for power supply of PSKLAK0100 s PSKLAK0500, ended BINDER 3p/BALUFF-4p; lenght 0,5m

PSKLAK9600

Signal cable for connection PSKLAK01xx to control system, ended BINDER-8p/hollows


See other ATEsystem's products >>

Download

File name Version Size
Datasheet (CZ) 1 March 2018 1 MB
Datasheet (EN) 1 March 2018 3 MB

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Sales

Cameras and Components Tel.: +420 595 170 472
E-mail: kamery@atesystem.cz

Product manager

Miloslav Holba Tel.: +420 733 129 907
E-mail: miloslav.holba@atesystem.cz


System for detecting the presence of paint layers

Jan Durčák Tel.: +420 604 288 694
E-mail: jan.durcak@atesystem.cz